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Our Equipment and Capabilities

The list of equipment at Metzgers is deep enough to handle your biggest and most complex jobs, and wide enough to handle those special needs that crop up at the most inconvenient of times. Here's a comprehensive list of our equipment and services.

Plate Imaging | Digital Proofers | Finishing Graphics | Digital Printing | Offset Printing | Bindery | MailingWide Format Digital Printing & Finishing

Plate Imaging

  • SCREEN True-Flow Workflow and Servers with CIP# connectivity to press and bindery
  • CIP3 connectivity to press room
  • SCREEN PlateRite 8600 computer-to-plate imaging system
  • In-line processor and stacker
  • PDF Workflow for online proofing
  • TrueFlow ROOM workflow (rip once, output many)
  • CGS Aproove online proofing

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Digital Proofers

  • 3-UltraChrome digital contract proofing system 28"X40" sheet size
  • GMG color, GRACoL 7 proofing and print calibration with CIP3 interface to pressroom
  • Digital matchprint laser —12" x 18" sheet
  • DuoProof 815 digital dylux proofer for two-sided proofs
  • HP DesignJet 5500 digital dylux proofer, one or two-sided proofs

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Finishing Graphics

  • Falcon heat laminator
  • GBC fully automated laminator for long run laminating (up to 20" x24" sheet)
  • CODA cold mount laminator/press
  • X-Acto wall mounted cutting system
  • X-Acto roller cutting system
  • FoamCor and lamination storage and supplies

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Digital Printing Center

  • 2 – Xerox iGen 5 digital color presses
    • Clear toner capability (appears like a spot varnish)
    • Largest sheet size is 14.33" x 26"
    • Variable data and variable image printing in color or black ink
    • Inline Duplo saddle stitcher/booklet maker
    • Inline color densitometer for the most consistent printing
  • Docutech Nuvera 144 black and white digital printer/copier
  • Canon Varioprint 6250 black and white digital printer
  • High speed automated paper punch for wire, plastic and comb
  • Metal wire-O binding, tape binding, comb binding, plastic spiral wire binding
  • 3 ring binders, clear view binders and complete collating and assembly services
  • iJet envelope press
    • Thermal InkJet technology, not laser, and no heat
    • Any type of envelope
    • Full color envelopes, with bleeds
    • Full Pantone matching capabilities with CMYK inks
    • Up to 1,600 x 1,600 dpi
    • Up to 7,5000 envelopes per hour
    • Up to a 9.5" X 17" envelope

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Offset Printing

  • RMGT 9210P
    • 25” x 36” sheet size
    • 1-10 Color (LED-UV)
    • Aqueous or UV Coating (Straight)
    • 5 over 5 perfecting (coat 1-side)
    • 13,000 sheets per hour
    • 50# to 24 pt (Straight)
    • 50# to 10 pt (Perfecting)
    • XRITE on-line scanning densitometer
    • CIM / CIP3 / Gracol 7
    • CIM Interface to XFM
  • Mitsubishi 3000S
    • 6-color printing press with aqueous coater
    • 28" x 40" sheet size
    • Stock thickness: Onion skin up to 24PT board
    • 13,000 sheets per hour
    • Automatic wash up, automatic plate changing
    • Computer controlled operations
    • Xrite online scanning densitometer with CIM and CIP3 and GRACoL 7
    • CIP3 interface to SCREEN TrueFlow system
  • Ryobi 3302
    • 2-color printing press
    • 12"x18" sheet size
  • 2-Halm jet presses —High speed envelope printing press
    • 2-color printing press with perfecting
    • Up to 10" x 13"
    • Up to 35,000 envelopes per hour
    • 2-sided envelope printing capabilities

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Bindery

  • Duplo 20" x 28' UV Coater
  • Duplo card slitter/scoring system
  • Morgana Digi-Fold for scoring and folding of digital printing
  • 2- 54" Saber cutting systems with automated stack-lift, jogger and robotic un-loader with CIP3
  • Challenge 32" programmable cutter
  • MBO B26 perfection folder with right angle and gate fold -26" x40"
  • MBO B20 folder with right angle and gate fold -20" x 28"
  • Stahl folder 26 with right angle and gate fold - 26"x40"
  • Heidelberg/Stahl TH82 30X40 high speed folder
  • Baum folder with right angle – 20" x 28"
  • 3- HHS glue systems (re-moist, fugitive and permanent glue)
  • PFUGO (Perfing. Folding. Unique. Gluing. Operations.)
  • Challenge 3 and 5 hole drill press and Challenge round cornering machine (1/4" and ½ " corner)
  • Mueller-Martini Bravo Plus-T, 6-station binder with cover feeder and 1 or 3 hole punch, plus stacker
  • 2- Heidelberg 20" x 28" letterpress and diecutting
  • Kluge Unifold- folder/gluer
  • Standard Horizon booklet marker and nested folding system
  • Fully automated shrink wrap system
  • Computerized counting scales
  • Wire-O, tape, comb, plastic spiral wire and stitch binding
  • Hardcover case-binding for short run book and photobooks

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Mailing

  • Mail Manager 2010 System
    • NCOA, CASS certification, De-Dupe and list verification
    • Complete USPS approved reports and certification
    • Automated postal reports
    • Bag-N-Tag barcode system for USPS, zip code sorted mailing
  • 2- BUSKRO inkjet addressing system
    • Can address up to 35,000 pieces per hour
    • 600 dpi quality
    • Variable information printing and personalization
    • Includes bar codes/ postal codes
    • Can address onto anything from 3"x5" up to 16"x17" and 1 1/8" thick
    • In-line wafer seal and tabber
    • Buskro In-line postage stamp affixing system
  • 2- MailCrafters inserters with Lake imaging cameras and intelligent software
    • 6-station inserter
    • Inserts up to 11,000 envelopes per hour
    • Inserts up to 6 pieces into #9, #10 and 6"x9" envelopes
    • Inline inspection and verification
    • Inline sealing of envelopes
  • SurePak 4 station polybagging system
    • Shuttle feed + 3 Surefeeders for up to 4-piece inserts
    • Inline polybagging for USPS approved poly mailings
    • Finished mail packs up to 11.8" x 16.5" x 1.25" thick
    • 5,000 finished packs per hour
  • ASCOM 335 Metering System
    • Meters mail at up to 100 pieces per minute
  • Pitney Bowes FlowMaster Inserter

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Wide Format Digital Printing and Finishing

  • VUTEK GS2000LX
    • Pro LED printer helps reduce your operating costs while increasing your productivity and application possibilities with greener, LED UV-curing printing capabilities.
    • Eight colors plus white ink printing
    • Powerful LED curing technology
    • Continuous print productivity with less than five seconds between boards for faster job turns
    • Single-pass multilayer printing00 roll to roll printer
    • 8-color solvent-based ink system
    • Media handling up to 64-inch wide
    • 1440 x 1440 dpi
  • Fuji Acquity Advance HS/HD UV printer
    • Super high-definition and high-resolution printing
    • CMYK + white ink option
    • UV technology
    • Up to 48" x 96" rigid board printing
    • Up to 85" roll fed printing
    • Up to 1.8 " thick
    • Outdoor and indoor printing that lasts up to 5 years
    • Rigid printing onto FoamCor, GatorFoam, corrugate board, wood, acrylic, metal, plastic, glass, plexiglass...just about anything
    • Roll fed printing onto plastic, vinyl, paper and virtually any flexible substrate
  • Epson Stylus Pro GS6000 roll to roll printer
    • 8-color solvent-based ink system
    • Media handling up to 64-inch wide
    • 1440 x 1440 dpi

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207 Arco Drive

Toledo, OH 43607-2906


Phone: 419.861.8611

Fax: 419.861.3299

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